CONDENSATE SYSTEM MANAGEMENT
High Pressure Condensate Recovery System (HPCRS)
The HPCRS is a specialized steam condensate recovery system designed for industrial plants with condensate recovery exceeding 80%. It returns condensate directly to the boiler shell, improving energy efficiency and eliminating the need for a feedwater tank.
Appears under:
- Steam Distribution Pre-Fabricated Modules
- Condensate System Management
Key Features of HPCRS
- Elimination of vent steam loss
- Full recovery of condensate and flash steam to the boiler
- Microprocessor-based controller for system operation
- Flash steam prevention to maintain pressure and temperature
- Optimized steam generation with reduced fuel consumption
How HPCRS Works
HPCRS prevents condensate flashing, maintaining heat and pressure. This advanced system delivers fuel savings of 10% to 20% compared to traditional condensate recovery systems and includes specialized components like centrifugal pumps, control valves, pressurized tanks, and PLC-based controllers.
Benefits of HPCRS
- 100% recovery of condensate heat and water
- Zero condensate flashing
- Lower blowdown and water treatment costs
- Stable steam pressure and system reliability
- Substantial water and fuel savings
Industries Using HPCRS
- Rice Mills
- Rubber Vulcanizing
- Tyre Manufacturing & Retreading
- Corrugated Box Manufacturing
- Tea Industry
- Fish Feed Mills
- Paper Industry
- Rubber Belt Manufacturing